TUNNEL CONTINUOUS BATCH WASHER SYSTEM
- Automatic continuous washing is the most effective linen washing and drying solution for large-scale manufacturing needs. It includes a loading system, a batch washer, extraction presses, and a drying system.
- The SEA-LION SDX Tunnel washing system contains all of the necessary equipment for continuous washing, as well as synchronisation, programming, and laundry management.
- The SDX Tunnel washer can be customised based on the type of linen and soiling to be treated, as well as the consumption and chemical method used.
- SEA-LION SDX Tunnel Washers are available in 13 and 16 chambers, each with a capacity of 60 kg, and can process 1500-2000 kg of laundry each hour!
- The SDX Tunnel Washer interacts seamlessly and automatically with loading and unloading conveyors, water extraction presses, and dryers.
- The SDX Tunnel Washer is highly customised and versatile, meeting the labour, efficiency, and productivity requirements of practically any medium- to high-volume washing business.
- Tunnel Washer consumes significantly less water and energy, operates quietly, increases productivity, reduces labour, less space and provides a quality wash for any textile type.
- Our machines use the vacuum technique to avoid any flammability problem. The flash point of the air-solvent vapours mix in the machine, is brought to levels as high to assure that the critical level will never be reached.
- Two different levels of vacuum are set for the washing drum and the distillation unit. They are controlled through double circuit pressure controls that automatically put the machine under security in case of malfunctioning.
- While the pressure is constantly monitored all the machine remains perfectly sealed and no human intervention can cause a risky situation.
- Bottom transfer design has excellent batch transmission with virtually no clogging.
- The SDX Tunnel Washer is divided in four bath zones Pre-Washing, Main Washing, Rinsing Neutralization zone . These zones can be customized individually according to the customer’s request.
- Perfect combination of downstream and counter current flow, results in excellent washing quality.
- Combination of single and double drums, strong ribs and optimum ratio between conveyor and the volume of chambers, combined with powerful mechanical force produces the highest level of cleanliness.
- Blockage is avoided by spinning the drum to transfer the load through a big centre aperture. Before being transferred, a blade raises the load. The fulfilment of the requirements for a successful transfer is verified by a number of constantly self-checking sensors.
- The tunnel washer’s modules are all identical, with inputs for water and chemical products, drainage, pH, and temperature probes. The comprehensive versatility with which the process may be designed ensures both current and future requirements.
- Water flow meters precisely control water supply for each compartment, and conductivity rate is continuously monitored.
- Rinse steps can be done in individual or combination to ensure highest level of washing quality.
- Two tanks fitted with lint filters for water recovery.
- Over-flow device is installed on the outer drum to control foam and lint.
- The Tunnel washer has inbuilt recirculation and recycling of water, allowing it to be used up to three times. It minimises both water and energy use.
- Control has 100 built-in washing programs, is field programmable, an can be accessed remotely for technical support.